Parks Canada Banner
Parks Canada Home

Canadian Historic Sites: Occasional Papers in Archaeology and History No. 6



The Excavation and Historical Identification of Rocky Mountain House

by William C. Noble

Artifact Descriptions (continued)

TOOLS AND HARDWARE

This category of artifacts represents 1.7 per cent of the total inventory and includes 19 different types of commodities. Noticeably absent are heavy implements and large iron items of hardware, suggesting that these items were salvaged at the end of the fort's occupancy.

Sir George Simpson gives some interesting comments on the nature and high value of ironware sent to the northwest by the Hudson's Bay Company in 1820-21. He states (1938: 407-8) that ironmongery in general was vital, but of poor quality.


Table 10: Tools and Hardware Item
ItemNumber

Nails100

Copper rivet1

Copper tack1

Iron hoops and fragments37

Files3

Iron punches2

Offset awls2

Cold chisel1

Wedges2

Knives4

Whetstones2

Latch1

Pintle1

Window glass2

Threaded lead tube1

Silver fragment1

Copper strap1

Sheet copper fragments14

Tin fragments23

Total199

The supplies of this Department [Athabasca] generally speaking are of good quality, the Ironmongery excepted. . . . The ice Chissels are badly tempered. . . . Our Iron Work is the most important article of Trade in this Country.



47 Rivets, tacks nails, a, rough machine-made copper rivet (pre-1820): b, copper upholstery tack from pit 1: c, upholstery nail (pre-1800); d, part rose, cut nail, 2d (post-1810): e, flat stamped nail (1825-30); f, small flat cut nail, 3d (post 1810); g, flat rectangular cut nail, 3d (post-1810); h, wrought iron rosehead, 6d (pre-1800); i, flat square-cut nail, 4d (post-1810); j-k, flat cut nails (post-1810); l, flat machine-cut nail, 7f (ca. 1825); m, flat machine-made nail, 7d (1800? ); n, part head, wrought with chisel point, 8d (pre-1800); o-p, hand-wrought rosehead nails with chisel points, 8d (pre-1800); q, part rose, cut nail, 3d (post-1810); r, rose rectangular cut nail, 4d (post-1810); s, rose rectangular wrought nail, 5d (pre-1800): t, rosehead wrought brad, 6d (pre-1800); u, rosehead, cut common nail, 7d (post-1810); v, rosehead wrought nail, 5d (pre-1800); w, broken nail; x, rosehead wrought and cut nail, 7d (1820); y, large rectangular head early machine nail (post-1810).

One of the firms supplying the Hudson's Bay Company with ironware at this time was that of Messrs. Moreton and Foster (Simpson 1938: 407).

Table 10 enumerates the ironware tools and hardware recovered during excavation at Rocky Mountain House.

Nails

The nails from Rocky Mountain House are extremely useful for dating purposes (Figs. 47; 48; 49). Of all the specimens recovered, 100 are analyzable; others are too fragmented or corroded.

The temporal span of Rocky Mountain House encompasses the important technological transition from wrought to cut and stamped nails during the 40-year period between 1790 and 1830. In his letter of 27 April 1967 to the author, Dr. Allan B. Dove of the Steel Company of Canada remarks:

The dating of these nails is indicated by the general form and the machines in existence at that time. It is pointed out in my report that there are three general periods represented:

(a) Wrought nails produced prior to 1800.

(b) Cut nails produced between 1810 and 1825.

(c) Early stampings produced between 1820 and 1830.

There is no evidence that any samples in this group were made on completely automatic machinery or from modern steels.

The following are Dr. Dove's (1967: 2-3) distinctions between wrought, cut and stamped nails.

Regardless of size, wrought nails can readily be distinguished from square cut nails on the basis of the following features:

1. Wrought nails taper on all four sides of the shank toward the point, rather than on two opposite sides as in the case of square cut nails.

2. Wrought nails vary in thickness throughout the length of the shank because of their having been hand forged. Square cut nails exhibit uniform thickness because of their having been cut from a plate of uniform thickness.

Some of the nails in this sample are both cut and wrought. By this I mean that they have been cut from plate and then finished on the anvil. Notable examples are Nos. 871, 122, and 645. In these cases, the nails were first cut from a sheet or strip and then a separate operation of finishing was carried out.

3. Striations, or parallel shear marks from the cutting blades used to make square cut nails, would not be found on the shanks of wrought nails. Practically all the nails of this sample, however, are too rusty and too deeply pitted to show up this identification criterion.

None of the nails in this sample shows the characteristic shaping of the shank which is evident on a machine-produced nail, but a few examples would appear to indicate the use of one of the early machines, notably Nos. 691, 612, 415, 417, 64, 645 and 100.

It is also notable that until the 1830s, most cut nails can be distinguished by the fact that the iron fibres run crosswise to the shank while later cut nails have a fibre structure parallel to the shank (Nelson 1963: 6).

A stamped nail by contrast is one in which the nail head has been stamped by machine rather than by hand. Fontana and Greenleaf (1962: 46) report that:

Between 1825 and 1830 the stamped heads were rather thin and lop-sided. After 1830 they became less thin, more uniform, and comparatively square.

Three nails of this type occur in the Rocky Mountain House sample, notably Nos. 415, 417 and 691. Figure 48 depicts the main nail types recovered from the fort.

As an introduction to wrought and cut iron nails, Dr. Dove's (1967: 1-2) historical outline is pertinent and helpful.



48 Nail types. a, left, drawn point, right chisel point roseheads; b, L-head: c, large rectangular head (early machine); d, csk. wrought; e, flat stamped; f, flat cut.

Wrought and Cut Iron Nails.

Background. The first iron factory in Canada was established by Talon on the site of rich iron deposits in the St. Maurice Valley between Trois Rivieres and Shawinigan at a plant called Les Forges. Reports from all the French experts who examined the property showed the ore to be suitable for reduction to pig iron, but it was not until the examinations of Dr. Sarrazin in 1730 that Poulin de Francheville, a Montreal merchant, organized a company. The operation was accelerated in 1736 under the guidance of a French engineer named Vezain. The ore was reduced by hardwood charcoal from timber obtained locally, and the plant operated for 147 years until it was abandoned in 1883.

Coke smelting in Britain had come into use for the operation of large-scale blast furnaces, but it was not until 1784 that it was possible to turn iron pig into wrought iron by puddling. After this time, the British iron output began to soar. Cranage and then Cort improved the puddling operation so that separating and stirring gave air access to the iron, decarbonizing it to the point that it became malleable. The coal made no contact with the metal, and it was due to the efforts of Cort that grooved rollers were first used in rolling. Difficulties with acid slags and high phosphorus were not overcome until metal furnace bottoms were made in 1816 in Monmouthshire.

While advances were being made in England and in Europe generally, the American colonies had been developing their iron industry. In 1700 the colonies had produced only one-seventieth of the world's iron, but by 1775 they produced one-seventh, with pig and bar production exceeding that of England and Wales. Bar iron was not made, however, in the United States until 1817 when a plant was started in Plumstock, Pa., and soon after a similar operation was commenced in Pittsburgh, Pa. Already in 1790 a machine had been developed by Perkins in Massachusetts which could cut strips and head nails in one operation to make the first machine-cut nails.

Early Nailmaking. By the 18th Century wrought nails were fashioned from metal plates rolled to the required thickness and slit by slitting rollers into nail rods and "split rods" of various sizes depending on the type of nail to be made. The rods were drawn to a point on the anvil by hammering, then clamped at the untapered end by a vice and struck to form a head. This was generally done hot. Even after the nailmaking machine was invented in 1790, heads were generally formed by hand-hammering until about 1825. From 1790 until 1810 machine cut nails were made by setting the knife on a permanent diagonal, then the plate was reversed, cutting nails with alternate heads and points. Larger heads still had to be hammered. After 1810, a machine was developed by which the blade was switched through an angle, cutting nails without turning the plate.

Canadian Nail Manufacture. About the time that the first nailmaking machine was invented in United States, John Bigelow opened a small workshop in the St. Laurent suburb of Montreal to become Canada's first nail manufacturer and founder of a company which later became part of The Steel Company of Canada, Limited. The nail was particularly precious at this time and was a much-prized commodity. Some men in the American colonies were known to burn down old houses, with and without the owner's permission, to collect nails from the charred ruins. Captain Cook's sailors pulled them from their ships to trade them to the South Sea Islanders. On the anvil each nail had to be hammered and shaped by hand from bits of iron so that the nails were often so hard to come by that builders still often laboriously fitted wooden pegs. The invention in Massachusetts of a machine for cutting square nails from flat red-hot strips of iron was an important advance in the industry and was soon to be used in England as well as in Massachusetts to expand production.

John Bigelow survived the competition of his counterparts by using one of the primitive American machines himself. It was run by horsepower and cut the nails from the iron automatically, but the nails still had to be headed by hand and he still brought in his raw material in iron hoops from the wholesalers.

It is pointed out that the officers of the two opposing armies in the War of 1812 probably had their horses shod with the help of Bigelow's nails. Kilbourn points out that "war was not allowed to interfere, except for the briefest periods, with anything so important as the flow of the Richelieu valley trade and the regular functioning of customs officers on either side of the river border."

Nail Analysis

Dr. Dove's analysis of the nails from Rocky Mountain House appears in Table 11. He considers wrought iron nails to date to 1800 and before, cut nails to date after 1810, and stamped nails to date between 1825 and 1830. These dates are pertinent to eastern Canada and the United States, but the occurrence of wrought iron nails at Rocky Mountain House, 1799-1834, obviously indicates a continued use of this nail type well into the 19th century in the Canadian West. Nelson (1963: 2) also points out that wrought nails continued to be used for several decades following the introduction of cut nails, and that they remained superior for certain purposes, especially where clinching was required.

From Dr. Dove's analysis in Table 11, various observations and correlations can be made. At Rocky Mountain House wrought iron nails are only slightly more numerous than cut iron nails. Of a total of 89 nails identified according to mode of manufacture, nine different techniques are represented. Thirty-eight nails are hand wrought; 3 are wrought common; 3 are both wrought and cut; 1 is wrought and machine finished; 1 is wrought and early stamped; 31 are cut; 8 are cut common; 2 are entirely produced by early machine, and 2 are entirely stamped specimens. This data indicates that not all of the nails at the fort can be attributed to on-site manufacture. Forty-eight specimens are products manufactured by machine elsewhere and subsequently brought to the fort.

The types of nail heads represented can be synthesized and clearly rosehead nails predominate at the site. Of 86 analyzable specimens having heads, roseheads account for 52. Next in numerical frequency are 17 flatheaded nails; 7 csk. heads; 3 headless nails; 2 each of L-heads and part heads; and 1 each of large rectangular, large rounded and pinched head nails. A csk. nail is a special type with a circular shank; they are not for general use.

When nailhead forms are tallied together with their mode of manufacture, the following correlations occur: 24 roseheads are wrought; 23 are cut; 3 are cut and wrought; 1 is wrought and machine, and 1 is wrought and early stamp. The near equal occurrence of wrought and cut roseheads is noteworthy.

Other correlations show that all of the wrought common, wrought and cut, wrought and machine, and wrought and early stamped nails in the collection are roseheads. In addition, 5 of the 8 cut common nails are roseheads. Table 12 gives the complete list of nailhead-mode of manufacture correlations.

Table 11: Analysis of Nails from Rocky Mountain House
Table 11
(click on table for a PDF version)



Table 12: Nail Heads and Mode of Manufacture
Head TypeMode of ManufactureNumberSize

Roseheads (52)Wrought214-30d

Wrought common36-8d

Wrought and cut37-9d

Wrought and machine14d

Wrought and early stamp19d

Cut182-10d

Cut common57d

Flatheads (17)Wrought510-16d

Cut63-40d

Cut and machine27d

Cut common1?

Stamped1?

Unknown2

Csk. heads (7)Wrought49d

Cut1?

Cut common1?

Stamped1?

Headless (3)Wrought27-8d

Cut common1?

Part heads (2)Wrought26-8d

L-heads (2)Cut25-8d

Pinched (1)Cut1?

Large round (1)Early machine1?

Large rectangular (1)Early machine1?

Total
86

Metallurgical Analysis

The metallurgical examination of the Rocky Mountain House nails indicates that the nails are extremely soft and produced from puddled iron. Dr. Dove selected five representative nails, 13, 41, 374, 465 and 818, for metallurgical examination. Number 13 is a flathead machine-made 7d wrought iron nail; 41 is a hand wrought rosehead with chisel point; 374 is an early machine-made large rectangular headed nail; 465 is a flathead, 10d wrought iron nail; and 818 represents a portion of a cut nail made for heavy driving. Longitudinal microsections were cut from the heads of 374 and 818, photographed and then etched with 2 per cent nital acid.

Samples 374 and 818 had numerous heavy complex inclusions with a background rating of D+ (i.e., very heavy). The structure of sample No. 374 showed broad bands of

(a) Coarse grained ferrite (grain size 3-2-4 with a few 1's).

(b) Fine grained ferrite (grain size 7-6-8) with large carbides and coarse lamellar pearlite.

The structure of sample No. 818 showed very little carbide with bands of coarse grained ferrite that resisted nital etching, and bands of finer ferrite. The general grain size was 5-6-4-3.

Dr. Dove remarks on the metal in the selected nails that:

There is no doubt that this material is puddled iron from the nature of the inclusions. It is probable also that Sample No. 374 was made from material which had been previously annealed to make it soft enough to produce the large head shown on the sample.

Hardness tests and tensile strengths were also determined for the metallurgical nail sample:

The approximate tensile strengths of these materials referred to the Rockwell B hardness readings are shown beside the values so that you will see that these nails were extremely soft in comparison to normal nails of these dimensions which would have tensile strengths in the order of 100,000 to 140,000 psr. This is characteristic of early nails, particularly those produced from puddled iron.


Table 13: Rockwell B Hardness Tests on Sample Nail Shanks
Nail No.RBTensile (Approx.)

1363-6655,000 psi.

4166-7060,000 psi.

37453-5548,000 psi.

46563-6755,000 psi.

81872-7564-66,000 psi.

Nail Sizes

Nail sizes are expressed in an anachronistic manner in terms of price (d =pence) per hundred. The nail sizes from Rocky Mountain House have an observable correlation with different types of nails. For instance, the wrought rosehead nails have by far the greatest range in size with 3d, 4d, 6d, 7d, 8d, 9d, 10d, 16d, 20d, and 30d sizes represented. Cut rosehead nails, on the other hand, are restricted to smaller sizes: 2d, 3d, 4d, 5d, 7d, 8d, 9d, and 10d. The cut flatheaded nails are similarly of small size except for one large specimen: 3d, 4d, 7d, and 40d. Wrought flatheaded nails are larger at 7d, 10d, and 16d. This general pattern of cut nails being restricted to smaller sizes may well be a reflection of the infancy of the cut nail production.

Other Nails

In the analysis tables three nails, 169, 223 and 811, have been noted "fire." Dr. Dove remarks that:

There is evidence that these samples were exposed to fire. This is evident from the small amounts of coating of red iron oxide which have appeared and which are essentially a high temperature product. This might be of some guidance to you in learning what went on in various areas.

The fired nails do offer interesting data. Specimen 169 is a flatheaded cut nail dating 1810-25 from the interior western end of building II. Specimen 223, a rosehead nail cut between 1810-25 comes from pit 2 immediately northwest of building II. The third specimen, 811, is a flat rectangular head nail, cut common, and dating 1810-25; it comes from pit 6 within building III. The distribution of these three specimens covers a large triangle between pit 2 and buildings II and III. There is consistency in their dates (1810-25) and proveniences suggest burning during the Hudson's Bay Company occupation.

The two wrought csk. head nails have been marked "special" by Dr. Dove. These nails exhibit a peculiar composite round and square shank (Fig. 49, o), as compared to the purely round-shanked wrought csk. "fencing" specimen (Fig. 49, n). Both "special" type specimens date early (1800) and come from the interior of building I. This building is believed to date to the North West Company occupation.



49 Nails and sharpening file, a, flat head wrought clinch nail, 16d (pre-1800); b, wrought rosehead nail, 10d (pre-1800); c, wrought flat head nail, Wd (pre-1800); d, wrought rosehead nail, 16d (pre-1800); e, cut rosehead nail with drawn point, 9d (post-1810); f, wrought rosehead nail, chisel point, 20d (pre-1800); g, wrought rosehead nail, drawn point, 30d (pre-1800); h, large flat head cut nail, 4d (post-1810); i, broken nail; j, L-head cut nail (post-1810); k, wrought rosehead clinch nail (pre-1800); l, rosehead cut and wrought nail, 9d (1800); m, wrought tapered head nail, 50d? (pre-1800); n-o, wrought csk. head nails, 9d, special types from building I (ca. 1800): p, handmade sharpening file of pseudo-steel.

Nail Distributions

A further over-all view of the nail distributions within the fort is informative. Of the total 100 recovered nails, the two most numerous concentrations occur in buildings II and III; 28 nails are from building II and 15 from building III. It is proposed here to list the various features within the fort, together with the types of nails found in them and their dates. No attempt is made to date a building on the basis of a single nail.

Building I. Five nails recovered from this floored building all date early 1800 or pre-1800. Nails 75, 86, 87, 917 and 962 are from the building's interior. One of the nails, 917, has not been identified, but the remaining specimens are all wrought nails. As mentioned previously, the two 9d csk. "special" wrought nails are from this building.

Building II. Nineteen loose nails are from this floored building. Ten dating after 1810 (64, 68, 70, 100, 122, 169, 182, 833, 936 and 937), have a random distribution over the entire building. These include four cut rosehead, three cut flathead, one wrought and cut rosehead, one wrought and machine rosehead, and one large head cut nail. The six nails of pre-1800 date (158, 183, 205, 499, 540 and 790), are all from the vicinity of the double-hearth fireplace westward. Two of these nails are wrought rose, one is wrought flat, one is wrought part head, one is wrought small, and one is the wrought csk. head nail having a completely round shank. Three other specimens remain unidentified. The distribution of the early nails restricted to the western end of building II as opposed to the wider over-all distribution of the later nails is of note. This is highly suggestive of the presence of an earlier structure in what later became the western end of the Hudson's Bay Company building.

Building II (Pit 4). The two nails from pit 4, 285 and 286, are both wrought common roseheads of 7d size. They date early, prior to 1800.

Building II (Pit 5). Three nails, 335, 336 and 367, came from this pit. The one identifiable specimen, 367, is a large roundhead nail produced by early machine methods. It thus dates 1810-25.

Building II (pit 15). The four nails from this pit, 547, 548, 550 and 552, all appear to date after 1810 but prior to 1825, except for specimen 552. It is wrought csk. head clinch nail of pre-1800 date. The three other nails are all cut roseheads.

Building III (Pit 6). All nails from the interior of this unfloored building were from pit 6. Nail 354 is the only unidentifined specimen of the 15 nails, 348, 354, 374, 528, 720, 721, 722, 724, 725, 726, 748, 759, 761, 763, and 811. All nails but five, 348, 724, 726, 761, and 763, date between 1810 and 1825. The five nails of pre-1800 date include two wrought rose nails (one from the 30-in. depth of the pit), one flat upholstery nail and two wrought headless finishing nails. The post-1810 nails include two cut common rose, one cut rose, two cut flat, one cut common flat, one cut flat rectangular, and a large rectangular early machine made nail. This latter specimen is from the 26-in. depth of the pit.

Building IV. This floored building which extended across space within both the original and the extended fort produced only six analyzable nails, 446, 631, 632, 633, 645 and 646. Three are early varieties and three nails post-date 1810. Of the three nails of pre-1800 date, two are wrought rosehead brads and the other nail is a wrought rose. These three early specimens are all from proveniences within the area of the old fort's boundary which was later covered by building IV with the expansion of the fort. The three later nail types include a cut rose, a cut flat and a wrought and cut rose.

These data suggest three possible explanations. The first is the probable salvaging of nails from the original fort for use in constructing building IV; second, the early nails are not a part of building IV but are from the earlier fort, and third, both the early and later types of nails date contemporaneously in this context.

Building VI. This ill-defined floorless building produced five loose nails. These are specimens 672, 779, 780, 879 and 880. Three of the nail types date early and two are of later post-1810 vintage. The early specimens include a wrought rosehaed nail, a wrought flathead nail and a wrought headless form. The later nail types are both cut rose varieties. It seems probable that these nails are from the upper surface of pit 10 rather than from the building itself.

Building VII (Pit 11). Six nails from pit 11 have a general date between 1810 and 1825. Specimens from this pit are 578, 657, 885, 886, 923 and 967. The top 6-in. level is represented by a cut common rosehead nail and a cut L-head nail. Within an ash-filled layer 12 in. below the top of the pit two wrought rosehead nails and a single cut common csk. square nail were found in association with one another. This occurrence clearly demonstrates contemporaneity of earlier type nails with later types on the site. An additional cut common headless nail from between the upper and ash-filled layers of this pit is also of post-1810 manufacture.

Pit 1. Only one nail, 306, came from this pit. It is a handmade copper upholstery nail with poured umbrella head. A date for this type of nail is uncertain.

Pit 2. This pit produced two nails, 222 and 223. Both are roseheads, but while one is wrought the other is cut.

Pit 8. The three nails from this pit represent the latest dating specimens from the site. Nails 415, 416 and 417 are from this pit. Specimen 415 is a flat stamped nail of 1825-30; 416 is a cut csk. head nail also of 1825-30 date; and 417 is a stamped csk. head of 1825-30. This late date for the nails agrees favourably with the temporal position of other specimens from this pit.

Pit 10. Five nails from pit 10 have a nearly identical temporal span noted for the loose nails from building VI. Two specimens, 947 and 976, are wrought roseheads of pre-1800 date. Two others, 975 and 977, are cut common roseheads dating after 1810. The third specimen is a cut (tobacco? ) rosehead nail which dates post-1810. In general, this pit is of probable 1800 to 1825 date according to Dr. Dove's sequence of nail dates.

Pit 12. Pit 12 produced a single nail, 928, a 16d early wrought rosehead clinch nail of pre-1800 vintage.

Surface Ash Dump East of Fur Press. The one nail, 579, from this ash dump is a wrought rose type.

Surface Ash Dump Near Building IV. Two nails, specimens 401 and 402, from this ash dump post-date 1810. One is a cut rose nail; the other is a cut L-head.

Surface West of Building II. Four nails from the area west of building II and between pit 2 and building II are early types. Two, 253 and 257, are wrought rose; another, 381, is a wrought common rose. From the western exterior palisade trench northwest of building II, a wrought rose nail, 390, was also recovered.

North Exterior Palisade and North Corner Bastion Area. Four nails from these areas of the fort are all early types. Nails 465, 478 and 871, all early wrought nails of large size, 9d to 20d, are from the exterior palisade trenches flanking the north corner bastion. A single hand-wrought 5d rose nail, 469, came from within the north corner bastion. It is interesting to note that all nails found within the exterior trenches of the old fort are early varieties and, indeed, such nails only occurred in the palisade trenches bounding the northwest, north and northeast sides of the fort.

Stain Feature. One cut nail, 818, came from the boat-shaped stain feature in the northeast corner of the fort. This nail is a post-1810 type used for heavy driving.

Nails from South of the Fort. Four nails, 510, 526, 690 and 691, are from excavated areas outside the south end of the extended fort. One is a broken square headed nail; another is a wrought headless nail of large 50d size; another is a cut rose; and the final specimen represents a wrought and early stamped rose clinch nail of 1825-30.

Observations

From this analysis come several observations. First, hand-wrought iron and cut iron nails are nearly equally represented at the site. Both types appear with roseheads which are the dominant nailhead form.

Second, there are some nails completely manufactured or finished by early nail machines. Such machines were usually water-, horse-, or hand-powered. The possibility that such a machine existed at the fort is remote, and thus the inference that all nails were made on the site is precluded.

Third, although Dr. Dove's dating of the various nail types is consistent with the development of nails in eastern Canada, Europe and the United States, it is not altogether suitable for dating the structures at Rocky Mountain House. It appears that early wrought iron nails have considerable contemporaneity and overlap with the later cut and machine made nails.

Fourth, most of the cut nails are of small size. This may well indicate the state of infancy of the cut nail manufacturing technique at the time Rocky Mountain House was occupied.

Fifth, there is a clear correlation of wrought iron nails in association with the exterior palisades bounding the northwest, north and northeast sides of the fort. These palisades date to the earliest construction of the fort. In addition, there is a distinct restriction of wrought iron nails in the western end of building II. This suggests the possibility that an earlier building than the Hudson's Bay Company structure was in that locale.

Sixth, although there is no one nail type which can definitely be designated to date to the North West Company occupation, some of the wrought iron nails and the special csk. head nails are probable candidates.

Copper Rivet

This broken specimen, 612, is the only rivet from the site (Fig. 47, a). The head is 9/16 in. in diameter. According to Dr. Dove this item is rough machine made and would post-date 1820. Its provenience within building V supports this date.

Copper Tack

This specimen, 306, is a copper upholstery nail. (Fig. 47, b). it is handmade with a 0.5 in. poured umbrella head. Length of the tack is 5/8 in. It is from pit 1. Dr. Dove (1967:3) notes that:

Copper nails were used during that period in order to obtain large heads and in order to avoid severe corrosion in smoky atmospheres or due to extremely acid woods. These cases do not appear to fit the circumstances.

Could it not be that a tack like this came from a luggage trunk, such as the one which appears to have been sunk in pit 5?

Iron Hoops and Fragments

Seven complete iron hoops and 30 small hoop fragments are represented in the excavated artifact sample from Rocky Mountain House. Six of these hoops were found folded and nested together at the 28 in. depth of pit 14 within building V (Fig. 34). All measure 2.5 cm. wide by 3 mm. thick. Two of the hoops have diameters of 26.9 cm.; two are 45 cm. wide, and two measure 56.3 cm. in diameter. All are fastened together by large iron rivets. The fact that these hoops are neatly folded and nested flat inside one another precludes the possibility of their position being attributable to normal crushing and disintegration of a barrel. Such action would leave the hoops randomly dispersed at any number of angles. Much more reasonable is the interpretation that these six iron hoops represent a forgotten iron cache. It will be noted in Dr. Dove's historical outline of early nailmaking (See pp. 124-27) that iron for the manufacture of nails was commonly purchased in iron hoops from wholesalers. This group of six iron hoops was probably intended for nail making. The provenience in pit 14 lies well within the area of the extended fort under building V which dates to Hudson's Bay Company times.

The seventh iron hoop is also from a pit, but one in which other debris was randomly scattered. This single-riveted hoop came from the 30-in. depth of pit 12 in the north corner of the fort. It measures 2.5 cm. wide by 2.5 mm. thick and has a hoop diameter of 24 cm. The hoop has inwardly tapering sides for fixture over the end of a small nail, powder or spirits keg. The random inclusion of other rubbish in this pit does not suggest that the hoop was expressly buried as an iron cache.

Thirty other fragments of iron hoops were distributed over the site. These are cut portions on either side of the rivet fixture. The possibility that these are rejects from hoops used for nail manufacture seems reasonable. If so, then trouble was not taken to remove the rivets binding hoops together during the nail-making procedure.

Files

Three files came from localized areas within the fort. The first (Fig. 51, f) is a small portion of a three-sided iron file with the tang juncture intact. Total length of the specimen is 2.6 cm., of which 8 mm. composes the rectangular tang. The width of the file measures 1.4 cm. and its height 1.2 cm. File teeth occur on all three sides and are unidirectional and parallel. There are 16 teeth per cm. This specimen came from between the floorboards of building I.

The second file (Fig. 51, h) is an incomplete steel specimen with trapezoidal cross-section. The basal width of the file is 1 cm. while the dorsal width is 5 mm. Thickness of the file is 1.1 cm. With the tip of the file broken, the specimen's length measures 10.6 cm. of which 4.3 cm. is the well-preserved rectangular tapering tang. File teeth are only present on the flat ventral and two sloping sides. These are quite fine, numbering 22 per cm., and are all unidirectional and parallel. This file came from pit 5 within building II.

The third file (Fig. 49, p) has been identified by Dr. Dove (1967: 4):

I do not believe item 910 to be a nail. I believe that this is a sharpening tool which was held in the hand, and that it would be a cemented product resembling steel which has been formed, surface marked, and then hardened. Such a tool would be used for scythe sharpening or small tools in the field.

It is also pointed out that this specimen was handmade. It measures 17.5 cm. long by 1.9 cm. wide by 1.3 cm. thick, and came from the 3 in. depth of the west edge of pit 11, thereby dating quite late in the fort's history.



50 Wedges, awls and punches. a, large iron axe wedge from pit 15 in building II; b, smaller iron axe wedge from building II; c-d, eyeless wire fishhooks from pit 15 in building II; e, double-pointed offset awl from pit 6 in building III; f, large offset awl from building I; g, small iron punch from building II; h, large iron punch from southwest of the fort; i, brass spigot from building III; j, straight shanked table fork from near drainage outlet 2.
(click on image for a PDF version)

Iron Punches

Two complete hand-wrought iron punches are represented in the ironware sample from the site. The first and smaller specimen (Fig. 50, g) measures 7 cm. long, with a tapering tang 2.5 cm. long. The main segment of the punch is square, measuring 4 mm. wide, and tapers to a sharp point. This specimen came from north of the double-hearth fireplace in building II.

The second iron punch (Fig. 50, h) is larger and of a different style. Measuring 10 cm. long, this punch has no distinguishing tang juncture. The punch is rectangular in cross-section, measuring 4 mm. by 5 mm., and tapers to a point at one end. It is from an excavated area southwest of the fort proper.

Offset Awls

Two double-pointed iron awls with a Z-shaped offset at the middle were recovered. Two sizes are represented. The smaller square specimen (Fig. 50, e) is nearly complete having only the tip of one end broken off. It measures 5 cm. long with a maximum width and thickness of 3.5 mm., and came from pit 6 within building III.

The second specimen (Fig. 50, f) is much heavier, but has part of one pointed end broken off. The awl is square with a maximum width and thickness of 6 mm. The length of the one complete prong measures 8 cm. from the awl tip to the centre of the offset section. This specimen is from the eastern interior of building I.

Offset awls are found on many historic sites dating between 1740 and 1830. One is illustrated by Woodward (1948: 6) in his depiction of select trade goads of 1748. Maxwell and Binford (1961: 88) recovered nine specimens dating to the early 1760s at Fort Michilimackinac, and one specimen is recorded from Kipp's Post (Woolworth and Wood 1960: 274). Either end of such double-pointed awls could be used as a hafting tang with the offset acting as an efficient brake against deep penetration of the tang into the awl handle.




51 Knife blades, files and fork, a, steel clasp-knife blade from pit 1 bearing the word REAGLE; b, steel crooked knife from pit 8; c, steel clasp-knife blade from pit 11 bearing the word BATEMA or RATEMA: d, iron clasp-knife blade from building I bearing the letter D; e, lead sinker from building V; f, portion of three-sided iron file from building I; g, hand-wrought iron cold chisel from building II; h, steel trapezoidal file from pit 5 in building II; i, portion of a slate pencil from pit 10; j, folding sheath fork with brass foil side cover from drainage pattern adjoining pit 1.
(click on image for a PDF version)

Cold Chisel

This hand-wrought iron chisel (Fig. 51, g) measures 7.2 cm. long with the shank being 4.9 cm. long by 8 mm. wide and 5 mm. thick. The top of the shank has been folded over at right angles to form a hammering platform 9 mm. long by 7 mm. wide. Hammer marks cover the top of the platform. The distal cutting blade of the chisel has been formed by flattening the shank; the straight-based cutting blade measures 2.3 cm. long by 1.3 cm. in maximum width. This cold chisel was recovered near the double-hearth fireplace in building II, and may have been used in splitting the sandstone rocks for that structure.

Iron Wedges

Two flat tapering iron wedges are both from building II. The larger specimen (Fig. 50, a) measures 5.5 cm. long by 4 mm. thick. Its width tapers from 1.6 cm. to 6 mm. at the distal end. This specimen came from pit 15 within building II.

The smaller wedge (Fig. 50, b) measures 4.5 cm. long by 5 mm. thick. Its width tapers from 1.2 cm. to 6 mm. This specimen was found loose by the western edge of the double-hearth fireplace in building II.

Wedges such as these are used to expand the head of an axe handle.

Knives

Four knife blades from the fort are of interest in terms of their style and the manufacturers' marks they bear. Unfortunately, attempts to trace the authorship of these marks have proved futile. The British Museum, the London Museum and the Sheffield City Museums have only incomplete records of cutlers' marks for the 18th and 19th centuries. Many of these records have been lost or destroyed in the past.

Three of the knife blades are from clasp-knives broken at the pivot hinge. The fourth blade is from a crooked canoe or snowshoe knife.

The first clasp-knife blade (Fig. 51, a), made of steel, measures 7.4 cm. long by 1.7 cm. in maximum width. Its upper edge, measuring 2 mm. thick, slopes sharply to the point. The base of the blade curves toward the hinge juncture. The word REAGLE in capital letters is stamped on the upper left hand side of the blade near the butt. This specimen was recovered in the top 6 in. of pit 1 in the northwest corner of the fort.

The second clasp-knife blade (Fig. 51, c) is also of steel. It is a large blade measuring 8.3 cm. long by 1.9 cm. wide. The upper edge thickness is 3 mm. and both dorsal and ventral blade surfaces slope gradually to a point. The basal butt of the blade curves toward the hinge juncture. Along the upper left side of the blade are stamped distinctly the letters ATEMA. Less distinct and in front of the A is the letter R or B. This specimen dates late in terms of its context within the top 6 in. of pit 11.

The third clasp-knife blade (Fig. 51, d) is severely corroded iron. It measures 7.6 cm. long by 2.0 cm. wide and 3 mm. thick. The dorsal and ventral blade surfaces taper gently to a point, but in contradistinction to the two previous specimens, the basal butt does not curve. It is simply indented squarely. Only one letter, a D, is discernible high up in the left hand corner of the blade. This specimen is from building I.

The fourth knife blade (Fig. 51, b) is a steel crooked knife. With the rectangular tang broken, the specimen has a length of 9.4 cm. The curved blade measures 7.5 cm. long, and has a maximum width of 1.6 cm. at the butt. This width tapers to 1.0 cm. at the blade tip. The dorsal thickness of the blade is 3 mm. The blade curves 33 degrees left of the normal blade angle. While the left side of the blade is flat, the right side is distinctly bevelled and warped to account for the curve. The bevel begins 8 mm. from the top of the blade and runs the entire length of the tip; it represents the starting line of an inslope to form the sharp blade edge. Stamped indistinctly on the upper left hand butt end of the blade is a square symbol displaying four petals radiating from the centre of the square to its four corners.

This crooked knife blade has a late dating provenience at the fort in pit 8 outside the south gateway. Such blades were usually supplied by the Hudson's Bay Company without any handle (Woodward 1948: 6), thus allowing the individual to fashion his own. The knife is used much like a drawknife in making snowshoes or trimming canoe ribs.

Whetstones

Two whetstones of grey dolomitic rock are included in the inventory of tools and hardware. Both are long, rectangular cobbles, probably from the river nearby. The first specimen measures 13.2 cm. long by 4.7 cm. wide and 2.0 cm. thick. It has been ground flat and striated on one face only. It was found loose within the southwest corner of the fort.

The second specimen measures 9.1 cm. long by 2.8 cm. wide by 1.4 cm. thick. It is abraded on two faces and was recovered from a low level of pit 12 in the north corner of the fort.

Alexander Henry the Younger remarks on the use of stones from the North Saskatchewan River near the fort for sharpening tools. He relates (Henry 1897: II, 702):

Both sides are rocky, and the current is very strong where, rushing among the large stones, it forms several cascades. The stone is light gray, some of it inclining to whitish and yellowish. It is excellent for sharpening axes and other tools; when found of a proper shape it answers for grindstones, nearly as good as those from Europe.

Latch

One small 3.5 cm. long latch came from the site. This is a round-shanked iron specimen with a flat circular end perforated by a 4 mm. wide hole. A small nail could be used through this hole to make a swinging hinge. The latch is of a size suitable for attachment to the front of a box or chest. It comes from within the southwest bastion.

Pintle

A wrought iron pintle has a total length of 23.5 cm. of which 14.5 cm. represents a long square shank which tapers and curves to form a round, hooked end. It was found in the turf between pit 11 and the eastern wall of the exterior palisade.

Clear Window Glass

Two pieces of clear window glass came from the same area of the fort (Fig. 45, j). These pieces are very thin, 1.5 mm. They were found along the east wall of building I near the northeast corner, suggesting the presence of a small window in that part of the building.

Miller (1960: 67) states that early 19th-century glass is very thin at 1 mm. and is colourless. This description conforms to the few fragments from Rocky Mountain House. Certainly window glass must have been a rare and perhaps costly item to bring to the fort. Commonly windows were simply covered with a skin parchment flap (Harmon 1957: 137; Moberly and Cameron 1929: 95).

Threaded Lead Tube

This threaded lead tube has not been identified according to any specific function (Fig. 46, n). It measures 4.1 cm. long by 1.9 cm. in diameter, and the lead walls of the tube are 5 mm. thick. The specimen appears to have been mould made with a smooth exterior. Inside large coarse threads spiral down the length of the tube. The specimen has been severed and broken at one end, probably with a chisel. It was loose in the turf west of the northwest end of building II.

Silver Fragment

A small, unidentifiable cut silver strip, 1.3 cm. long, came from pit 10 within building VI.

Copper Strap

This heavy copper strap is bent at right angles at each end. Its total length is 19.7 cm., with a width of 3.2 cm. and thickness of 3 mm. At each end there is a square hole 5 mm. wide. It was excavated outside the fort, directly south of building IV and east of the south corner bastion. It appears to be a piece suitable for partial encirclement of a square beam or post.

Sheet Copper Fragments

Fourteen pieces of cut sheet copper were present at the site. These were cut from copper pails or kettles. Distribution of the copper fragments shows a close correlation with buildings within the fort, and several came from outside the south end of the fort as well.


Table 14: Distribution of Sheet Copper Fragments
ProvenienceNumber

Building II (west end)4

Building II (east end)1

Building III (pit 6)1

Pit 102

Ash above pit 31

Fill around post 361

Outside fort to south4

Total14

Tin Fragments

Twenty-three pieces of thin disintegrating tin came from random distributions over the site. The presence of tin on the site is by no means anachronistic. The manufacture of tin cannisters, plates, and other articles, extends well back into the 18th century (Fontana and Greenleaf 1962: 67).



previous Next

Last Updated: 2006-10-24 To the top
To the top